Oscillations of keyhole pressure and plasma radiation during cw CO2 laser welding

Zygmunt Szymański , J. Hoffman , J. Kurzyna , Andrzej Kolasa , Jerzy Jakubowski

Abstract

The analysis of the fluctuations of pressure and plasma radiation observed during welding with a cw CO2 laser is presented. Welding was done with a continuous wave CO2 laser, Photon Sources VFA 2500, operating at the power of 1.75-2 kW. The welded materials were mild and stainless steel sheets 0.8-2 mm thick. Shielding gas was argon or helium. Plasma fluctuations were registered in monochromatic radiation with the use of a monochromator and photomultiplier while the pressure variations-with a microphone in the frequency range of 20-2×104 Hz. The results show that the optical and acoustic signals emitted during the welding process can be used for process monitoring. The most promising method is a frequency analysis based on the Fourier techniques. The Fourier spectra (power spectrum densities-PSD) of pressure waves and plasma emission change with the welding conditions and hence contain information about the process of welding. Power spectra of both signals and their coherence are studied in dependence on the welding conditions. Generally two intrinsic frequency peaks are always present but the relative peak amplitude, exact frequency and width depend on welding conditions. In the case of mild steel 0.8 mm thick when helium is used as the shielding gas these peaks correspond to the frequencies of approx. 1.3 kHz and approx. 3.7 kHz in the PSD of both signals, optical and acoustic. The clear dependence of the measured signals on process parameters shows that they can be used to find the best welding conditions.

Author Zygmunt Szymański - Institute of Fundamental Technological Research Polish Academy of Sciences (IPPT PAN) [Polish Academy of Sciences (PAN)]
Zygmunt Szymański,,
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, J. Hoffman
J. Hoffman,,
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, J. Kurzyna - [Institute of Fundamental Technological Research of the Polish Academy of Sciences]
J. Kurzyna,,
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, Andrzej Kolasa (FPE / IoMP)
Andrzej Kolasa,,
- The Institute of Manufacturing Processes
, Jerzy Jakubowski (FPE / IoMP)
Jerzy Jakubowski,,
- The Institute of Manufacturing Processes
Pages186-198
Book Woliński Wieslaw L., Jankiewicz Zdzisław (eds.): Laser Technology VI: Applications, Proceedings of SPIE: The International Society for Optical Engineering, vol. 4238, 2000, SPIE, ISBN 978-0819439123
DOIDOI:10.1117/12.405976
Languageen angielski
Score (nominal)3
Publication indicators Scopus Citations = 5; Scopus SNIP (Source Normalised Impact per Paper) [Not active]: 2000 = 0.255
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